Transforming a City’s Aging Roads into Durable, Cost-Effective Infrastructure

Client Overview

A mid-sized city in the Midwest was facing rapidly deteriorating roadways due to years of wear, fluctuating weather conditions, and minimal preventive maintenance. Complaints from residents were increasing, vehicle damage claims were piling up, and the city council was under pressure to deliver a long-term, budget-friendly solution.

The Challenge

The municipality needed:

• Durable pavements capable of withstanding harsh freeze-thaw cycles.
• Minimal disruption to traffic during construction.
• Cost-effective resurfacing without compromising quality.
• Sustainable materials to meet environmental regulations.

Traditional concrete and hot-mix asphalt options were considered but were either too costly or time-intensive for the city’s urgent needs.

Our Solution

Asphalt Roadway was selected to develop and execute a high-performance asphalt resurfacing plan. Our approach included:

1. Comprehensive Site Assessment – Evaluated existing damage, sub-base integrity, and traffic patterns.
2. Custom Asphalt Mix – Designed a polymer-modified asphalt mix for improved flexibility, reduced cracking, and enhanced longevity.
3. Cold In-Place Recycling – Reused 80% of existing materials, cutting down costs and lowering the project’s carbon footprint.
4. Night-Time Paving Operations – Reduced daytime disruptions and ensured smooth traffic flow during peak hours.

Execution

• Area Covered: 24 lane-miles of arterial and residential roads.
• Timeframe: 4 weeks start to finish.
• Crew Size: 18 professionals working in coordinated shifts.
• Technology Used: Infrared asphalt recyclers, automated pavers, and laser-guided leveling systems for precision.

Results

• Durability: New pavement is projected to last 40% longer than the city’s previous installations.
• Cost Savings: Delivered a 22% reduction in total project costs compared to traditional methods.
• Sustainability: Reduced landfill waste by reusing over 5,000 tons of reclaimed asphalt pavement (RAP).
• Public Satisfaction: Resident complaints dropped by 75% within three months of completion.

Testimonial

“Asphalt Roadway delivered far beyond expectations — faster timelines, lower costs, and a road surface our residents immediately noticed and appreciated.”
— City Infrastructure Manager