Transforming a County’s Aging Roads into Safer, Smoother Highways
Client: A Midwestern County Transportation Department
Industry: Public Infrastructure & Road Maintenance
Service Provided: Asphalt Milling, Resurfacing, and Long-Term Pavement Preservation
The Challenge
The county’s main transportation corridors were showing severe signs of wear — cracking, rutting, and uneven surfaces caused by years of heavy truck traffic and fluctuating seasonal temperatures. These roads weren’t just an eyesore; they were becoming a safety hazard and a liability risk.
Budget constraints meant the county couldn’t opt for a complete reconstruction, but they needed a solution that was:
- Cost-effective
- Durable enough to last for years
- Quick to execute to minimize traffic disruptions
Our Approach
Our team performed a comprehensive pavement condition survey, identifying which stretches required full milling versus partial resurfacing. Using asphalt milling and hot mix resurfacing, we addressed surface deterioration while preserving the base layers — saving the client up to 40% compared to full reconstruction.
Key steps included:
- Precision Milling – Removed only the top damaged layers without disturbing the stable foundation.
- High-Performance Asphalt Mix – Utilized a polymer-modified mix designed to withstand freeze-thaw cycles and heavy axle loads.
- Nighttime Paving Schedules – Reduced traffic disruptions by performing most of the resurfacing during off-peak hours.
The Results
- 30 Miles Restored in just 8 weeks
- Projected Pavement Lifespan Increased by 12–15 Years
- 40% Cost Savings compared to complete reconstruction
- Significantly reduced vehicle wear-and-tear for commuters and transporters
- Positive community feedback for smoother, safer roads
Client Testimonial
“This project was a game-changer for our budget and our residents. The Asphalt Roadway team’s expertise allowed us to restore more miles of roadway than we originally thought possible. The roads are smoother, safer, and we stayed under budget — a win for everyone.”
— County Transportation Director
Why This Matters for Public Infrastructure
This case demonstrates how asphalt milling and resurfacing can extend the life of roadways, maximize taxpayer dollars, and improve driving safety without the expense and disruption of full reconstruction.
At Asphalt Roadway Info, we believe smart pavement solutions are the backbone of sustainable infrastructure.